Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Famco Chimney Liner & Rebuild in Downers Grove: What to Know First
We provide independent Famco chimney liner and rebuild service in Downers Grove, with most Famco liner replacements completed in one day and full rebuilds typically scheduled within a week of your written estimate. Every job starts with an NFPA 211 Level 2 camera inspection, and you’ll get a written price before we touch a tool. The camera does not lie, and neither does the written price.
This page is for Famco product owners in Downers Grove who have been told they need a new liner, are seeing water stains near the chimney breast, or noticed rust flakes in the firebox. Corrine Halstead and our crew have worked on Famco systems across the western suburbs, including the older masonry clusters near Main Street where freeze-thaw cycling hits harder than the manufacturer specs anticipated. Call (331) 253-4980 for a free estimate, or read on for what Famco-specific problems actually look like.
How Famco Products Fail - and How We Fix Them
- Famco 316Ti flexible liners in homes built 2005-2015: We’ve found dozens in Downers Grove with longitudinal seam separation where the Ti-enhanced stainless meets the flue collar. The alloy holds up to acid, but the weld zone doesn’t always survive the thermal shock of a Chicago January when the fireplace sits cold all week, then runs Saturday evening. We cut back to sound metal and splice with a DuraFlex Pro section, or replace the full run if the damage extends past the first offset.
- Famco rigid 304 stainless tee assemblies: The tee body collects condensate in shoulder seasons, and in Downers Grove that means April and October when outside temps hover in the 40s and the flue never fully dries. We see pitting at the tee base that looks like surface rust until the camera gets close. Our fix: pull the tee, inspect the snout with a borescope, and replace with a Gelco or Olympia Chimney equivalent if Famco OEM lead times stretch past two weeks.
- Famco top-mount dampers integrated with chimney caps: The cast-aluminum damper frame cracks where the cable guide meets the housing. Water gets in, freezes, and the damper jams open or shut. In Downers Grove, this usually shows up after the second or third hard winter. We replace the damper assembly and inspect the flue liner below for acid wash damage, since a stuck-open damper lets rain run straight down.
- Famco smooth-wall liners in oil-to-gas conversions: Downers Grove has hundreds of these, especially in the neighborhoods north of 63rd Street where mid-century ranches got boiler swaps in the 2010s. The liner was sized for oil flue gas; gas runs cooler, so condensate forms on the smooth wall and pools at offsets. We see green-copper staining at cleanout doors, which tells us the liner is weeping moisture into the surrounding masonry. Fix: resize with an insulated flexible liner or line with HeatShield cerfractory foam if the existing flue is structurally sound.
- Famco chimney caps with integrated spark arrestors: The 304 mesh corrodes from the inside out where creosote burns off during hot fires. The mesh looks fine from the roof, but the camera shows holes you could poke a pencil through. We source replacement mesh through Haven’s buying network, or swap the full cap if the base ring is also spalling from salt exposure off the Downers Grove road crews.
Our Famco Chimney Liner & Rebuild Process

- 1
Camera inspection and documentation. We run the camera the full flue length, record the footage, and note liner gauge, seam condition, and any shifting at offsets. Clause 4 of the Haven Standard requires this photo record on every job, and we deliver it before quoting.
- 2
Written scope and price. Corrine reviews the footage with you on-site or sends a link if you prefer. The estimate lists parts by source: Famco OEM, DuraFlex, HeatShield, Gelco, or Olympia Chimney. You see the price before anyone picks up a wrench.
- 3
Parts procurement. We order through Haven’s buying network, which keeps customer prices honest. If Famco OEM is back-ordered, we flag the equivalent and get your approval in writing.
- 4
Liner pull and rebuild. For full rebuilds, we stage materials on the driveway, protect the roof and landscaping, and work top-down or bottom-up depending on access. Partial rebuilds get new liner sections spliced with proper expansion joints.
- 5
Smoke test and final camera pass. We pressurize the flue, check every joint with a mirror and light, then run the camera again to document the finished work. The second photo record goes in your file.
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Written warranty and cleanup. The 365-Day Done Right Promise applies from day one. We leave the work area cleaner than we found it, and the invoice matches the estimate unless you added scope.
Before
AfterWhat Famco Chimney Liner & Rebuild Costs in Downers Grove
| Service | Typical Range | What Moves the Price |
|---|---|---|
| Famco flexible liner replacement, single flue | $2,800 - $4,200 | Height, offsets, whether the existing liner pulls clean or needs cutting |
| Famco rigid liner replacement with tee | $3,400 - $5,100 | Tee access, scaffolding needs, condensate drain addition |
| Partial chimney rebuild (above roofline) | $4,500 - $7,800 | Brick matching, crown replacement, liner pull-and-replace bundled |
| Full chimney rebuild with new Famco-compatible liner | $9,500 - $14,000 | Foundation to roof, flue count, scaffolding, permit requirements |
| HeatShield cerfractory foam lining (alternative to metal) | $2,200 - $3,600 | Flue diameter, number of vertical feet, smoke chamber parging |
These are Downers Grove-specific ranges based on our 2024-2025 jobs, not national averages. A straight ranch with roof access near Belmont Road runs toward the low end. A three-story colonial near Washington Park with two offsets and a deteriorating smoke chamber runs higher. Call (331) 253-4980 for an exact quote - estimates are free, and we don’t start work until you have the written price in hand.
Why Downers Grove Homeowners Call Emberly Chimney Cleaners Downers Grove for Famco Work

We’ve inspected and cleaned more than 38,000 chimneys since 2009, and a growing share of our Downers Grove calls are Famco systems hitting the 15-20 year mark. Our techs know the difference between a Famco 316Ti seam and a DuraFlex Pro seam without reading the stamp, and they carry both in the truck.
The 365-Day Done Right Promise means if the liner shifts at an offset or the crown crack we sealed opens up, we come back and make it right. Background-checked, uniformed technicians. License number on the page. A text when we’re on the way. Calls answered by a live person, 24/7. And if another company handed you a scary estimate, bring it in - our Free Second Opinion on any written estimate is Clause 1 of the Haven Standard in action.
FAQs
No, provided the liner is reinstalled per Famco’s clearance specs and not modified in the field. As an independent Famco service provider, we follow the manufacturer’s installation manual exactly and document clearances with photos. If your liner is still under warranty, we note the serial number and install date on your invoice so any future claim is clean. Call (331) 253-4980 if you want us to verify warranty status before we quote.
Most single-flue flexible replacements finish in one day. Rigid systems or jobs with scaffold access add a day. We don’t promise same-day dispatch, but we do keep Famco-compatible DuraFlex and Olympia Chimney inventory in our Downers Grove warehouse for standard sizes. Call (331) 253-4980 to check current lead time for your flue diameter.
Sometimes. A pinhole or single seam split in an otherwise sound 316Ti liner can be sleeved with a smaller flexible liner or patched with HeatShield if the damage is accessible and limited. We won’t know until the camera goes down. If we can repair, we quote the repair. If replacement is safer, we show you the footage and explain why. Either way, the written price comes before the work.
You need a full rebuild if the masonry structure is compromised: spalling brick, shifted courses, or a leaning stack. You need only a liner if the brick is sound but the flue is cracked, oversize for your appliance, or missing. The camera and a structural inspection tell the difference. We’ve saved Downers Grove homeowners thousands by catching sound masonry behind scary language from other contractors.
We source equivalent-grade materials from DuraFlex, Gelco, and Olympia Chimney through Haven’s buying network, and we quote both options when there’s a delay. We never substitute without your written approval, and we don’t charge a premium for the alternative. The goal is an honest fix at an honest price, not brand loyalty.
Written by Corrine Halstead, Owner, Emberly Chimney Cleaners Downers Grove at Emberly Chimney Cleaners Downers Grove, serving Downers Grove and nearby areas.





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